Difference between revisions of "Troubleshooting Identification"

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Back to [[Troubleshooting]]...
 
Back to [[Troubleshooting]]...
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== FAQ - Connection issues==
 +
# Can not connect to robot:
 +
## [[Troubleshooting Connection Issues]]
  
 
== FAQ - Standard Problems during Setup==
 
== FAQ - Standard Problems during Setup==
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# Joints do not move at all:  [[Troubleshooting_Recovery#10.1_Release_Emergency_Stop|Release E-Stop]],  
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# Joints do not move at all:   
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## [[Troubleshooting_Recovery#Release_Emergency_Stop|Release E-Stop]],
 +
## [[Troubleshooting_Recovery#Reset_and_Enable|Reset and Enable]],
 +
## [[Troubleshooting_Recovery#Check_Power_Supply|Check Power Supply]],
 
# A5 moves fast and does not stop
 
# A5 moves fast and does not stop
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## [[Troubleshooting_Recovery#Reverse_Encoder_Direction|Reverse Encoder Direction]]
 
# False motion directions
 
# False motion directions
−
 
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## [[Troubleshooting_Recovery#Load_Correct_Project|Load Correct Project ]]
 
# Strange XYZ coordinates
 
# Strange XYZ coordinates
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## [[Troubleshooting_Recovery#Load_Correct_Project|Load Correct Project ]]
 +
## [[Troubleshooting_Recovery#Define_Zero_Positions|Define Zero Positions]]
  
 
# Joint is moveable by hand with no electrical power applied
 
# Joint is moveable by hand with no electrical power applied
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## [[Troubleshooting_Recovery#Loose_Clutch|Loose Clutch]]
 +
## [[Troubleshooting_Recovery#Replace_Gear|Replace Gear]]
  
 
# Position lag "LAG" error
 
# Position lag "LAG" error
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## [[Troubleshooting_Recovery#Reset_and_Enable|Reset and Enable]]
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## [[Troubleshooting_Recovery#Broken_Connections|Broken Connections]]
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## [[Troubleshooting_Recovery#Reverse_Encoder_Direction|Reverse Encoder Direction]]
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## [[Troubleshooting_Recovery#Check_Motor_Bridge|Check Motor Bridge]]
  
 
# Encoder "ENC" error
 
# Encoder "ENC" error
−
 
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## [[Troubleshooting_Recovery#Reset_and_Enable|Reset and Enable]]
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## [[Troubleshooting_Recovery#Broken_Connections|Broken Connections]]
 +
## [[Troubleshooting_Recovery#Reverse_Encoder_Direction|Reverse]]
 +
## [[Troubleshooting_Recovery#Check_Motor_Bridge|Check Motor Bridge]]
  
 
== FAQ - Standard Cases during Operation ==
 
== FAQ - Standard Cases during Operation ==
  
 
# Strong breaking noise when a joint accelerates, joint stops with error "LAG" or "ENC"
 
# Strong breaking noise when a joint accelerates, joint stops with error "LAG" or "ENC"
−
 
+
## [[Troubleshooting_Recovery#Motor_Stall|Motor Stall]]
 
# Motor is too hot (> 80 Deg. C)
 
# Motor is too hot (> 80 Deg. C)
−
 
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## [[Troubleshooting_Recovery#Motor_Overheating|Motor Overheating]]
 +
# Robot stops with Error Code "EStop / Temp"
 +
## [[Troubleshooting_Recovery#Release_Emergency_Stop|Release E-Stop]]
 +
## [[Troubleshooting_Recovery#Fan_Malfunction|Fan Malfunction]]
 +
## [[Troubleshooting_Recovery#Electronics_Overheating|Electronics Overheating]]
 
# Squeaking sound when the joint moves
 
# Squeaking sound when the joint moves
−
 
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## [[Troubleshooting_Recovery#Add_Lubricant|Add Lubricant]]
−
 
 
  
 
== Mechanics / Cables ==
 
== Mechanics / Cables ==
 
# Motor does not turn
 
# Motor does not turn
−
 
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## [[Troubleshooting_Recovery#Reset_and_Enable|Reset and Enable]]
 +
## [[Troubleshooting_Recovery#Load_Correct_Project|Load Correct Project ]]
 +
## [[Troubleshooting_Recovery#Broken_Connections|Broken Connections]]
 +
## [[Troubleshooting_Recovery#Release_Emergency_Stop|Release E-Stop]]
 +
## [[Troubleshooting_Recovery#Reset_and_Enable|Reset and Enable]]
 +
## [[Troubleshooting_Recovery#Check_Power_Supply|Check Power Supply]]
 
# Motor starts to turn, gets faster and does not stop
 
# Motor starts to turn, gets faster and does not stop
−
 
+
## [[Troubleshooting_Recovery#Reverse_Encoder_Direction|Reverse Encoder Direction]]
 
# Joint does not move continually
 
# Joint does not move continually
−
 
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## [[Troubleshooting_Recovery#Loose_Clutch|Loose Clutch]]
 +
## [[Troubleshooting_Recovery#Replace_Gear|Replace Gear]]
 
# Referencing does not terminate
 
# Referencing does not terminate
−
 
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## [[Troubleshooting_Recovery#Reduce_Sensor_Distance|Reduce Sensor Distance]]
 +
## [[Troubleshooting_Recovery#Referencing_Joint5|Referencing Joint5]]
 +
## [[Troubleshooting Referencing Issues]]
 
# Referencing inconsistent
 
# Referencing inconsistent
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## [[Troubleshooting_Recovery#Reduce_Sensor_Distance|Reduce Sensor Distance]]
−
#  
+
## [[Troubleshooting Referencing Issues]]
  
 
== Electronics ==
 
== Electronics ==
  
 
# Error "Module Dead"
 
# Error "Module Dead"
−
[[Troubleshooting_Recovery#10.5_Wrong_CAN_ID|Wrong CAN ID]]
+
## [[Troubleshooting_Recovery#Wrong_CAN_ID|Wrong CAN ID]]
−
 
 
 
# No LED on the module is on
 
# No LED on the module is on
−
[[Troubleshooting_Recovery# 10.9_Check_Power_Supply|Check Power Supply]]
+
##[[Troubleshooting_Recovery#Check_Power_Supply|Check Power Supply]]
−
 
 
 
# Display shows jitter
 
# Display shows jitter
−
[[Troubleshooting_Recovery#10.5_Wrong_CAN_ID|Wrong CAN ID]]
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##[[Troubleshooting_Recovery#Wrong_CAN_ID|Wrong CAN ID]]
−
 
 
  
 
== Configuration ==
 
== Configuration ==
  
 
# Robot does not move in a straight line
 
# Robot does not move in a straight line
−
 
+
## [[Troubleshooting_Recovery#Load_Correct_Project|Load Correct Project]]
 +
## [[Troubleshooting_Recovery#Define_Zero_Positions|Define Zero Positions]]
 +
## [[Troubleshooting_Recovery#Loose_Clutch|Loose Clutch]]
 
#Second DIO not working
 
#Second DIO not working
−
[[Troubleshooting_Recovery#10.5_Wrong_CAN_ID|Wrong CAN ID]]
+
## [[Troubleshooting_Recovery#Wrong_CAN_ID|Wrong CAN ID]]
−
 
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[[Category:Support]][[Category:CPRog]][[Category:TinyCtrl]]
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== Programming ==
 

Latest revision as of 15:02, 15 October 2020

Back to Troubleshooting...

FAQ - Connection issues

  1. Can not connect to robot:
    1. Troubleshooting Connection Issues

FAQ - Standard Problems during Setup

  1. Joints do not move at all:
    1. Release E-Stop,
    2. Reset and Enable,
    3. Check Power Supply,
  2. A5 moves fast and does not stop
    1. Reverse Encoder Direction
  3. False motion directions
    1. Load Correct Project
  4. Strange XYZ coordinates
    1. Load Correct Project
    2. Define Zero Positions
  1. Joint is moveable by hand with no electrical power applied
    1. Loose Clutch
    2. Replace Gear
  1. Position lag "LAG" error
    1. Reset and Enable
    2. Broken Connections
    3. Reverse Encoder Direction
    4. Check Motor Bridge
  1. Encoder "ENC" error
    1. Reset and Enable
    2. Broken Connections
    3. Reverse
    4. Check Motor Bridge

FAQ - Standard Cases during Operation

  1. Strong breaking noise when a joint accelerates, joint stops with error "LAG" or "ENC"
    1. Motor Stall
  2. Motor is too hot (> 80 Deg. C)
    1. Motor Overheating
  3. Robot stops with Error Code "EStop / Temp"
    1. Release E-Stop
    2. Fan Malfunction
    3. Electronics Overheating
  4. Squeaking sound when the joint moves
    1. Add Lubricant

Mechanics / Cables

  1. Motor does not turn
    1. Reset and Enable
    2. Load Correct Project
    3. Broken Connections
    4. Release E-Stop
    5. Reset and Enable
    6. Check Power Supply
  2. Motor starts to turn, gets faster and does not stop
    1. Reverse Encoder Direction
  3. Joint does not move continually
    1. Loose Clutch
    2. Replace Gear
  4. Referencing does not terminate
    1. Reduce Sensor Distance
    2. Referencing Joint5
    3. Troubleshooting Referencing Issues
  5. Referencing inconsistent
    1. Reduce Sensor Distance
    2. Troubleshooting Referencing Issues

Electronics

  1. Error "Module Dead"
    1. Wrong CAN ID
  2. No LED on the module is on
    1. Check Power Supply
  3. Display shows jitter
    1. Wrong CAN ID

Configuration

  1. Robot does not move in a straight line
    1. Load Correct Project
    2. Define Zero Positions
    3. Loose Clutch
  2. Second DIO not working
    1. Wrong CAN ID
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